Fabrication, Wiring, and Assembly

Complex Needs Meets Brilliant Solutions

Bold ideas need a shop that isn't afraid of low-volume and advanced demands; Caztek Precision thrives on solving the nearly impossible with unmatched expertise and dedication to quality.

A Production Built for Complexity

Unique needs call for extraordinary solutions. Finding a partner who fully understands fabrications from an engineering perspective can be challenging, whether it's small-batch production, custom prototypes, or high-precision components. That's where Caztek Precision excels.

As part of the Caztek family, we bring together the craftsmanship of Caztek Precision and the engineering excellence of Caztek Engineering. This synergy ensures every project can meet rigorous performance criteria while helping you push boundaries.

Technician holding neon green and yellow wires beside an automated wire processing machine in a production facility.

Our Process for Fabrication & Assembly Success

We've perfected a fabrication and assembly process designed to ensure excellent results at every step:

Alpha Prototyping
Early prototypes validate functionality, performance, and fit. Ensuring all components work seamlessly together while meeting initial design objectives, this process identifies areas for improvement, setting the stage for refinement and optimization in the next phase.

Design Optimization
Leveraging alpha insights, we refine the design for function, manufacturability and cost-efficiency, paving the way for scalable, high-quality production while maintaining precision and quality.

Subsystem Parallel Production
To accelerate timelines, Caztek simultaneously develops and tests multiple subsystems, such as hydraulic and electronic control systems, whenever possible. The team then assembles and integrates these subsystems to deliver a fully functional final product.

Integration & Testing
All subsystems are assembled and rigorously tested to meet or exceed client expectations for functionality and durability.

Unique Features and Cutting-Edge Technologies

Standard and Advanced Materials

Standard Materials

Powder-Coated Aluminum: Lightweight, corrosion-resistant, and cost-effective. Perfect for structural and functional components in various industries.
Steel Tubing and Sheet Metal: Renowned for durability and strength, ideal for frames and parts seeing heavy loads.
Plastics: Very familiar with most plastics including Delrin (Acetal), Polycarbonate, PS,PE, PEEK, etc.

Advanced Materials

Stainless Steel: A go-to for harsh environments and medical-grade applications due to its unmatched corrosion resistance and durability.
Titanium: Exceptional strength-to-weight ratio makes it a top choice for aerospace components and high-performance prototypes.

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Modern Technologies at Every Step

Programmable Logic Controllers (PLCs)

Utilizing industry leaders like Allen Bradley and Mitsubishi, PLCs automate the operation of key electromechanical systems.
Applications include:
- Linear Actuators for precise motion and control.
- Hydraulic Pistons for high-load motion systems.
These systems ensure seamless and reliable integration across complex designs.

Electrical Control Panels

Designed, wired, and tested entirely in-house for unmatched quality and customization.
Every panel undergoes comprehensive testing to validate functionality and fulfill client satisfaction.

Seamless Wiring Integration for Complex Systems

Reliable, well-organized wiring is an essential facet of a high-performance system. Whether it’s control panel wiring, machine integration, or custom harness assembly, we ensure every connection is secure, efficient, and built to last. Our team specializes in everything from prototype development to full-scale production wiring, always prioritizing safety, compliance, and long-term durability.